Audi, Mercedes Benz, KPSG, Volkswagen, BMW, Eisenwerk Brühl/ERW

Neue Werkstoffe für immer stärker beanspruchte Motoren

Motorentechnik Für Leichtbau und Lebensdauer

Wachsende Literleistungen und Zylinderspitzendrücke, d.h. enorme Materialbeanspruchungen des Zylinderkurbelgehäuses. Das erfordert fundierte Kenntnisse der Werkstoffeigenschaften und der Bearbeitung.

Speziell das Downsizing mit der Einführung hubraumkleinerer, dafür stärker aufgeladener Motoren sorgte in jüngster Vergangenheit zu einer deutlich höheren Belastung der mechanischen Motorkomponenten. Hinzu kommt bei modernen Antrieben eine immer stärkere Integration von Nebenfunktionen ins Kurbelgehäuse, was eine komplexere Gestaltung dieses Bauteils notwendig macht. Integriert wurden beispielsweise der Ventilantrieb, die Kupplung mit Schwungrad, die Vakuumpumpe wie auch die Kanäle zur Führung von Kühl- und Schmiermittel oder Blow-by-Gasen. Hohe Ansprüche an die Konstruktion stellt auch die Fertigung selbst, die möglichst kostengünstig sein sollte. Baukastensysteme können zu preisgünstiger Produktion beitragen, indem Motoren verschiedener Zylinderzahlen und Hubraumgrößen sowie Varianten für Längs- oder Quereinbau mit möglichst vielen Gleichteilen auf einer Fertigungsstraße hergestellt werden.

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